








eZyMES
eZyMES, eZy Manufacturing Executive System, is a shop floor control system, Cloud application that you can virtually accessed the data through smartphone, tablet, and computer internally and externally. It helps to increase Productivity, by improving the yield, cycle time, and output. Easy traceability of lot movement, material consumption and real-time information accessibly virtually on any device.
- Promote Paperless environment
- Accurate capture of cost-information (Labour, scrap, downtime, and tooling)
- Provide real-time feedback of requirement changes
- Equipment Tracking and Maintenance
- Increase & Improve Machine uptime
- Process data collection
Benefits
Eliminate paper. Remove paper-based orders, save work, reduce cost and improve communication.
Visibility.Know the status of each order in production and production process in real-time.
Traceability. All production orders and allow additional data to be recorded like quality checks, material consumed, lots created etc.
- Computerized systems used in manufacturing
- Online and Real time environment
- Centralized system and database
- Easier and faster access to information
- Faster and smarter business decisions
- Accelerate root cause analysis and corrective action
- Provide the right information at the right time
- Overview of production, equipment, and material
- Customs integration capability with existing system (ERP, MRP, WMS)
- Paperless
Manage and Configure user access and group policies. Granting each group with configuration access.
Configuration
- Group
- User
- Module
- Page
- Unlimited number of group
- Configurable access control and functionality
Overview
- Online traveller with detail information (ready to print)
- WIP tracking and monitoring (yield, rejection)
- WIP data collection
- Quarantine Capability
- Equipment Tracking, History and Preventive Maintenance Scheduling
- Customizable Report
Work In Progress (WIP)
Transactional New Work Order, Transaction
Reports Output/Yield, Process Summary
Configuration Process, Routing, SKU, Data Collection
Dashboard on Stages of individual process
Quick glance on operational cycle-time
Lot Form
Create new lot/batch to start the shop floor system traceability
Transaction List
Overview of lot state in selected process – Waiting Processing, Production, Production Hold, Process Complete
Transaction Start
- Change from Waiting to Start Process state
- Equipment selectable
- Customized Data Collection
- Able to measure the time taken from lot entering the operation until start processing
Transaction Complete
- Change from Start Process to End Process state
- Hold Release action
- Output quantity with comment
- Customizable Loss Code
- Able to measure the time taken for a lot from start processing until complete process
Transaction Move Out
- Post Processing State
- Customizable Data Collection
- Able to measure the time taken once lot complete processing until move to next operation
Report
Equipment Management
Keep track of equipment downtime and preventive maintenance history
- Downtime
- Preventive Maintenance
- Reports
- Configuration – Category, Equipment, Root Cause
- Multiple equipment
- Overview of all equipment state
- Breakdown equipment by process and state
Transaction
- View all equipment by process
- Equipment state – Available, Production, Waiting / Request, Repairing
Repair
- Communication windows between requestor and technician
- Document state, remark and capture the action timestamp
Report
Material Registration
Define
- Material Category attached to process
- Material Part # attached to SKU
- Material Batch # for individual lot consumption
Report
- Consumption
- Balance
- Traceability
Receive / Issue Parts
- Withdraw
- Top-up
- Move / Transfer
Configuration
- Store
- Location
Report
- Balance
- Traceability
Infrastructure
Min 10Mbps network (cable or wired)
Server
Web Server: Windows Server Web 2008, 8GB RAM, 500GB HDD
Database Server: Windows Server 2008, 16GB RAM, 500GB HDD
Client
Computer: Windows 7, 8GB RAM, Chrome, Network
Tablet/Smart Phone: Android, 1GB RAM, Chrome, Wifi
Windows/Web
- Manufacturing Executive System (MES)
- Inventory Control
- Label Printing
- RFID Tracking
- Serialization Label
- Customized Design Applications
Mobile/Android
- Inventory Control
- Stock Take
- Asset Tagging
- Lorry Tracking
- Data Collection
- Customized Design Applications