• Promote Paperless environment
• Accurate capture of cost-information (Labour, scrap, downtime, and tooling)
• Provide real-time feedback of requirement changes
• Equipment Tracking and Maintenance
• Increase & Improve Machine uptime
• Process data collection

Benefits

Eliminate paper. Remove paper-based orders, save work, reduce cost and improve communication.

Visibility.Know the status of each order in production and production process in real-time.

Traceability. All production orders and allow additional data to be recorded like quality checks, material consumed, lots created etc.

• Computerized systems used in manufacturing
• Online and Real time environment
• Centralized system and database
• Easier and faster access to information
• Faster and smarter business decisions
• Accelerate root cause analysis and corrective action
• Provide the right information at the right time
• Overview of production, equipment, and material
• Customs integration capability with existing system (ERP, MRP, WMS)
• Paperless

• Individual account
• Admin created and assign to each user
• Shared account not advisible

Manage and Configure user access and group policies. Granting each group with configuration access.

Configuration

• Group
• User
• Module
• Page
• Unlimited number of group
• Configurable access control and functionality

Overview

• Online traveller with detail information (ready to print)
• WIP tracking and monitoring (yield, rejection)
• WIP data collection
• Quarantine Capability
• Equipment Tracking, History and Preventive Maintenance Scheduling
• Customizable Report

Work In Progress (WIP)

Transactional New Work Order, Transaction

Reports Output/Yield, Process Summary

Configuration Process, Routing, SKU, Data Collection

Dashboard on Stages of individual process

Quick glance on operational cycle-time

Lot Form

Create new lot/batch to start the shop floor system traceability

Transaction List

Overview of lot state in selected process –  Waiting Processing, Production, Production Hold, Process Complete

Transaction Start

• Change from Waiting to Start Process state
• Equipment selectable
• Customized Data Collection
• Able to measure the time taken from lot entering the operation until start processing

Transaction Complete

• Change from Start Process to End Process state
• Hold Release action
• Output quantity with comment
• Customizable Loss Code
• Able to measure the time taken for a lot from start processing until complete process

Transaction Move Out

• Post Processing State
• Customizable Data Collection
• Able to measure the time taken once lot complete processing until move to next operation

Report

Equipment Management

Keep track of equipment downtime and preventive maintenance history

• Downtime
• Preventive Maintenance
• Reports
• Configuration – Category, Equipment, Root Cause

• Multiple equipment
• Overview of all equipment state
• Breakdown equipment by process and state

Transaction

• View all equipment by process
• Equipment state – Available, Production, Waiting / Request, Repairing

Repair

• Communication windows between requestor and technician
• Document state, remark and capture the action timestamp

Report

Material Registration

Define

• Material Category attached to process
• Material Part # attached to SKU
• Material Batch # for individual lot consumption

Report

• Consumption
• Balance
• Traceability

Receive / Issue Parts

• Withdraw
• Top-up
• Move / Transfer

Configuration

• Store
• Location

Report

• Balance
• Traceability

Inventory Management

• Overview inventory level
• Multiple store, warehouse and location
• Multiple SKU and category

• Inventory registration and history view

• Multiple customizable report

Infrastructure

Min 10Mbps network (cable or wired)

Server

Web Server: Windows Server Web 2008, 8GB RAM, 500GB HDD

Database Server: Windows Server 2008, 16GB RAM, 500GB HDD

Client

Computer: Windows 7, 8GB RAM, Chrome, Network

Tablet/Smart Phone: Android, 1GB RAM, Chrome, Wifi

Windows/Web

• Manufacturing Executive System (MES)
• Inventory Control
• Label Printing
• RFID Tracking
• Serialization Label
• Customized Design Applications

Mobile/Android

• Inventory Control
• Stock Take
• Asset Tagging
• Lorry Tracking
• Data Collection
• Customized Design Applications