eZyMES

eZyMES, eZy Manufacturing Executive System, is a shop floor control system, Cloud application that you can virtually accessed the data through smartphone, tablet, and computer internally and externally. It helps to increase Productivity, by improving the yield, cycle time, and output. Easy traceability of lot movement, material consumption and real-time information accessibly virtually on any device.

  • Promote Paperless environment
  • Accurate capture of cost-information (Labour, scrap, downtime, and tooling)
  • Provide real-time feedback of requirement changes
  • Equipment Tracking and Maintenance
  • Increase & Improve Machine uptime
  • Process data collection

Benefits

Eliminate paper. Remove paper-based orders, save work, reduce cost and improve communication.

Visibility.Know the status of each order in production and production process in real-time.

Traceability. All production orders and allow additional data to be recorded like quality checks, material consumed, lots created etc.

  • Computerized systems used in manufacturing
  • Online and Real time environment
  • Centralized system and database
  • Easier and faster access to information
  • Faster and smarter business decisions
  • Accelerate root cause analysis and corrective action
  • Provide the right information at the right time
  • Overview of production, equipment, and material
  • Customs integration capability with existing system (ERP, MRP, WMS)
  • Paperless

  • Individual account
  • Admin created and assign to each user
  • Shared account not advisible

Manage and Configure user access and group policies. Granting each group with configuration access.

Configuration

  • Group
  • User
  • Module
  • Page
  • Unlimited number of group
  • Configurable access control and functionality

Overview

  • Online traveller with detail information (ready to print)
  • WIP tracking and monitoring (yield, rejection)
  • WIP data collection
  • Quarantine Capability
  • Equipment Tracking, History and Preventive Maintenance Scheduling
  • Customizable Report

Work In Progress (WIP)

Transactional New Work Order, Transaction

Reports Output/Yield, Process Summary

Configuration Process, Routing, SKU, Data Collection

Dashboard on Stages of individual process

Quick glance on operational cycle-time

Lot Form

Create new lot/batch to start the shop floor system traceability

Transaction List

Overview of lot state in selected process –  Waiting Processing, Production, Production Hold, Process Complete

Transaction Start

  • Change from Waiting to Start Process state
  • Equipment selectable
  • Customized Data Collection
  • Able to measure the time taken from lot entering the operation until start processing

Transaction Complete

  • Change from Start Process to End Process state
  • Hold Release action
  • Output quantity with comment
  • Customizable Loss Code
  • Able to measure the time taken for a lot from start processing until complete process

Transaction Move Out

  • Post Processing State
  • Customizable Data Collection
  • Able to measure the time taken once lot complete processing until move to next operation

Report

Equipment Management

Keep track of equipment downtime and preventive maintenance history

  • Downtime
  • Preventive Maintenance
  • Reports
  • Configuration – Category, Equipment, Root Cause

  • Multiple equipment
  • Overview of all equipment state
  • Breakdown equipment by process and state

Transaction

  • View all equipment by process
  • Equipment state – Available, Production, Waiting / Request, Repairing

Repair

  • Communication windows between requestor and technician
  • Document state, remark and capture the action timestamp

Report

Material Registration

Define

  • Material Category attached to process
  • Material Part # attached to SKU
  • Material Batch # for individual lot consumption

Report

  • Consumption
  • Balance
  • Traceability

Receive / Issue Parts

  • Withdraw
  • Top-up
  • Move / Transfer

Configuration

  • Store
  • Location

Report

  • Balance
  • Traceability

Inventory Management

  • Overview inventory level
  • Multiple store, warehouse and location
  • Multiple SKU and category

  • Inventory registration and history view

  • Multiple customizable report

Infrastructure

Min 10Mbps network (cable or wired)

Server

Web Server: Windows Server Web 2008, 8GB RAM, 500GB HDD

Database Server: Windows Server 2008, 16GB RAM, 500GB HDD

Client

Computer: Windows 7, 8GB RAM, Chrome, Network

Tablet/Smart Phone: Android, 1GB RAM, Chrome, Wifi

Windows/Web

  • Manufacturing Executive System (MES)
  • Inventory Control
  • Label Printing
  • RFID Tracking
  • Serialization Label
  • Customized Design Applications

Mobile/Android

  • Inventory Control
  • Stock Take
  • Asset Tagging
  • Lorry Tracking
  • Data Collection
  • Customized Design Applications